CUI protection on Pressure Vessel

API RP 583, API 510, and NACE SP0198  

  • Davits (and Davit Arm Supports): High susceptibility. They protrude through insulation, creating entry points for water. Water often traps around the base/support.
  • Lifting Lugs: Very common CUI sites. Welded attachments disrupt insulation continuity; water pools at lug-vessel junctions. Localized CUI around lugs is frequently reported
  • Nozzles: Critical risk areas, especially at nozzle necks, flanges, and reinforcements. Penetrations through insulation are prone to sealing failures. 
  • Vessel Head (Top and Bottom Heads): Susceptible, particularly above stiffening rings or at insulation terminations. Bottom heads can trap water; top heads see runoff issues. 
  • Platform and Ladder Brackets/Clips: Common water traps. Brackets, clips, and supports create crevices and insulation discontinuities. Ladder clips and platform supports are explicitly called out in standards.
  • Manway: High risk due to flanges, covers, davits/hinges, and gaskets. Insulation around manways often degrades or seals poorly.
  • Support Brackets and Ring Parts (e.g., Insulation Support Rings, Stiffening Rings): Among the most vulnerable. Rings welded directly to the shell (without standoff/gap)

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